TAPER ROLL PLATE BENDING MACHINE

Name: TAPER ROLL PLATE BENDING MACHINE
Brand: KHALSA ENGINEERING WORKS
Price: 150000 INR
Availability: InStock

Price 150000 INR/ Unit

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MOQ : 1 Unit

TAPER ROLL PLATE BENDING MACHINE Specification

Connectivity Type
Panel-Based Control System

Mounting Type
Floor Mounted

Accessories
Standard Tooling, Electrical Panel, Operation Manual

Efficiency
High Bending Accuracy with Minimal Material Loss

Operating Pressure
200 bar (Max)

Power Source
Electric with Hydraulic Drive

Sealing Type
Hydraulic Seals (Nitrile Rubber)

Application
Plate Bending for Tapered Components, Vessels, Cones, and Custom Metal Fabrication

Features
Hydraulic Cone Rolling Facility, Digital Read Out, Overload Protection, Centralized Lubrication System

Temperature Range
0C to 50C

Flow Rate
40 Lpm (Typical)

Body Material
Mild Steel

Type
Hydraulic Taper Roll Plate Bending Machine

Structure
Heavy Duty Welded Frame

Force
Up to 300 Tons (Model Dependent)

Speed
Adjustable up to 6 m/min

Voltage
380V/415V AC, 3 Phase

Roll Diameter
160 mm to 320 mm (as per model)

Control System
PLC and Manual Controller Options

Surface Finish
Anti-Corrosive Paint Coating

Number of Rolls
3 (Asymmetrical Arrangement)

Weight Approx.
4 to 16 Tons (Depending on Model)

Maximum Plate Thickness
Up to 32 mm

Roll Material
Alloy Steel Hardened & Ground

Safety Mechanism
Emergency Stop and Interlock System

Maximum Plate Width
Up to 3000 mm

Operation Mode
Semi-Automatic / Automatic

About TAPER ROLL PLATE BENDING MACHINE

This is pyramid type Bending Machine with taper rolls for Bending Different types of cones of eccentric or co-eccentric axis. top roll is friction driven and Bottom rolls are motor gear driven. Job can be removed by opening hinge side of Machine.

Features

All steel construction with box construction housings duly reinforced.

v v v v Switch gear from L&T/ Schneider.

Precision Engineering for Demanding Applications

This hydraulic taper roll plate bending machine meets the rigorous demands of heavy-duty metal forming. Its robust, welded mild steel frame and hardened alloy steel rolls ensure a long lifespan and consistent results. Digital readout and PLC integration further enhance accuracy and operational ease. It's ideal for the precise fabrication of tapered vessels, cones, and custom structures in industries such as manufacturing, construction, and shipbuilding.

Versatile Control and High Safety Standards

Operators benefit from both manual and PLC-based control, allowing flexible adjustment and easy customization for various jobs. The emergency stop and interlock systems ensure safe operation, while overload protection and centralized lubrication extend machine life. Its user-friendly panel interface and detailed operation manual facilitate seamless usage and maintenance, supporting both automatic and semi-automatic modes.

FAQ's of TAPER ROLL PLATE BENDING MACHINE:

Q: How does the Taper Roll Plate Bending Machine achieve high bending accuracy?

A: The machine utilizes three asymmetrically arranged hardened alloy steel rolls operated by a hydraulic drive and controlled via PLC or manual interface. This setup ensures even pressure distribution and precise plate movement, resulting in accurate bends with minimal material waste.

Q: What is the typical process for bending tapered components on this machine?

A: To bend tapered components, the operator loads the metal plate onto the machine, configures parameters through the PLC or manual controller, and initiates the rolling cycle. The hydraulic cone rolling facility adjusts the rolls as the plate passes through, gradually forming the desired taper as per specifications.

Q: What safety mechanisms are provided with this plate bending machine?

A: Safety is prioritized through features like the emergency stop button, interlock systems, overload protection, and centralized lubrication. These mechanisms help prevent accidents and equipment damage during operation.

Q: Where is this machine best utilized in terms of applications or industries?

A: This machine is ideal for sectors requiring precision-formed metal plates, including fabrication of tapered vessels, cones, storage tanks, and custom metal structures. It's widely used in industries like construction, shipbuilding, and heavy machinery manufacturing.

Q: When should I choose the automatic versus semi-automatic operation modes?

A: Automatic mode is suitable when producing repetitive batches with preset specifications, maximizing efficiency and consistency. The semi-automatic mode, controlled manually or with PLC assistance, is advantageous for one-off custom components or when fine adjustments are needed during the bending process.

Q: What are the benefits of using the hydraulic taper roll plate bending machine?

A: Users benefit from high forming accuracy, adjustable speed up to 6 m/min, minimal material waste, and versatile control options. The anti-corrosive paint and robust structure ensure durability, while advanced safety and digital features contribute to reliable, efficient operations.

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